Patent Application - No-Stitch Shirt and Production Method Thereof > Claims

12. A method of producing a no-stitch shirt, comprising: (a) cutting out fabric into garment pieces;(b) applying no-stitch process to join the garment pieces together, so as to obtain the no-stitch shirt, wherein the no-stitch process is selected from a group consisting of skeleton adhesion process, and darning process;(c) ironing and molding the no-stitch shirt.
- 13. The method as recited in claim 12, wherein in step (b), the skeleton adhesion process comprises: (b1) selecting a skeleton adhesive material;(b2) coating the skeleton adhesive material on seams of relative garment pieces, wherein coating width is set to 0.2-4 cm;(b3) sticking the relative garment pieces together;(b4) adhering the relative garment pieces which are stuck together tightly in a manner selected from a group consisting of hot melting, laser, ultrasonic wave, and iron.
  - 15. The method as recited in claim 13, wherein in step (b), the darning process comprises: (b′1) selecting yarns which have same warp and weft texture, yarn count density, material, and color with the fabric;(b′2) dealing with the yarns by a no-ironing process;(b′3) joining and darning warps and wefts of the yarns of the relative garment pieces, so as to join the relative garment pieces together;(b′4) trimming the warps and wefts of the yarns of the relative garment pieces to be distributed uniformly and as smoothly as normal fabric's.
    - 17. The method as recited in claim 15, wherein in step (b1), the skeleton adhesive material is selected from a group consisting of TPU film; TPU hot melt adhesive film; PA hot melt adhesive; and PES hot melt adhesive.
      - 19. The method as recited in claim 17, wherein in step (b3), the relative garment pieces are stuck together in form of U-shape sticking, liner-shape sticking, or bilayer parallel sticking.
        23. The method as recited in claim 19, wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
        26. The method as recited in claim 23, wherein in step (c), select arc-match stereo ironing machines which are arc marched to the seams to iron and mold the seams of the relative garment pieces respectively, wherein according to thickness of different fabric and skeleton adhesive material, ironing and molding process parameters are set as follows: temperature 100˜190° C., pressure 0.5˜8 kg/cm2, time 3˜40 sec.
        28. The method as recited in claim 26, further comprising using no-stitch buttons which are installed without sewing thread, wherein the no-stitch button is selected from a group consisting of prong snap button, pressing button, lifting button, snap button, and electrodes button.
        30. The method as recited in claim 28, further comprising adding a special memory type lining to replace ordinary collar corner, wherein the special memory type lining is selected from a group consisting of plastic shape-memory corn-spun lining, plastic shape-memory metal lining, and shape-memory polyurethane lining.
      - 22. The method as recited in claim 17, wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
        25. The method as recited in claim 22, wherein in step (c), select arc-match stereo ironing machines which are arc marched to the seams to iron and mold the seams of the relative garment pieces respectively, wherein according to thickness of different fabric and skeleton adhesive material, ironing and molding process parameters are set as follows: temperature 100˜190° C., pressure 0.5˜8 kg/cm2, time 3˜40 sec.
  - 16. The method as recited in claim 13, wherein in step (b1), the skeleton adhesive material is selected from a group consisting of TPU film; TPU hot melt adhesive film; PA hot melt adhesive; and PES hot melt adhesive.
  - 18. The method as recited in claim 13, wherein in step (b3), the relative garment pieces are stuck together in form of U-shape sticking, liner-shape sticking, or bilayer parallel sticking.
  - 20. The method as recited in claim 13, wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
- 14. The method as recited in claim 12, wherein in step (b), the darning process comprises: (b′1) selecting yarns which have same warp and weft texture, yarn count density, material, and color with the fabric;(b′2) dealing with the yarns by a no-ironing process;(b′3) joining and darning warps and wefts of the yarns of the relative garment pieces, so as to join the relative garment pieces together;(b′4) trimming the warps and wefts of the yarns of the relative garment pieces to be distributed uniformly and as smoothly as normal fabric's.
  - 21. The method as recited in claim 14, wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
    - 24. The method as recited in claim 21, wherein in step (c), select arc-match stereo ironing machines which are arc marched to the seams to iron and mold the seams of the relative garment pieces respectively, wherein according to thickness of different fabric and skeleton adhesive material, ironing and molding process parameters are set as follows: temperature 100˜190° C., pressure 0.5˜8 kg/cm2, time 3˜40 sec.
- 27. The method as recited in claim 12, further comprising using no-stitch buttons which are installed without sewing thread, wherein the no-stitch button is selected from a group consisting of prong snap button, pressing button, lifting button, snap button, and electrodes button.
- 29. The method as recited in claim 12, further comprising adding a special memory type lining to replace ordinary collar corner, wherein the special memory type lining is selected from a group consisting of plastic shape-memory corn-spun lining, plastic shape-memory metal lining, and shape-memory polyurethane lining.
31. A no-stitch shirt which is anti-wrinkle and no-ironing, comprising a plurality of garment pieces, wherein the garment pieces are jointed together via no-stitch process selected from a group consisting of skeleton adhesion process, and darning process.
1-11. (canceled)